Metal Forging Market

Metal Forging Market Size By Raw Material (Alloy Steel, Magnesium, Titanium, Carbon Steel, Aluminum, Stainless Steel, and Others), and By Application (Transportation, Oil & Gas, Agriculture, Marine, Automotive, Aerospace, Construction, Power Generation, and Others) Regions, Global Industry Analysis, Share, Growth, Trends, and Forecast 2023 to 2032

Base Year: 2022 Historical Data: 2019-21
  • Report ID: TBI-13909
  • Published Date: Dec, 2023
  • Pages: 237
  • Category: Information Technology & Semiconductors
  • Format: PDF
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The global metal forging market was valued at USD 82.3 billion in 2022, growing at a CAGR of 6.8% from 2023 to 2032. The market is expected to reach USD 158.8 billion by 2032. The increasing number of fliers worldwide is driving the demand for metal-forged components from the aerospace industry, which is driving aircraft manufacturing and benefiting the growth of the metal forging market.

Market Introduction:

The conventional method for shaping and forming metal has been forging for ages. This process works well for making parts that will be utilized in demanding situations with a lot of force, pressure, and heat. The growth of the automobile industry and the energy sector, which includes thermal power plants and oil and gas refineries, are the main drivers of the metal forgings market. Energy-related industries use various industrial components created via forging, including pipes, pressure vessels, fittings, valves, studs, and nuts. Growing consumer demand for titanium alloys because of their exceptional qualities fuels the market's revenue rise. In the aerospace sector, titanium is a vital material frequently utilized. Titanium alloys are perfect for use in the aerospace sector because of their high melting points and low heat conduction. Titanium also possesses remarkable corrosion resistance, a relatively low density, and an amazing strength-to-weight ratio. Titanium alloy is utilized in aircraft and other spacecraft as an alternative to aluminium metal, especially for rotating elements like engine discs and shafts.

Metal Forging Market Size

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Recent Development

In May 2023, Arconic Corporation declared that it had signed a legally binding contract to be acquired in an all-cash deal valued at about USD 5.2 billion by the Apollo Global Management Inc. fund holders. Under this arrangement, Acronic will be able to provide customers and product users with significant value and will have the backing of one of the world's leading investment firms.

In June 2022, Patriot Forge's open-die bespoke forging manufacturing facility will now include a full rough machining process to complement the forging facilities. Up to 50,000 Ibs of open die components make up the complex, which allows for faster and more comfortable creation of the desired shape.

In August 2021, A contract to buy a 3,150-ton crank forging press for its Shenyang, China, location was revealed by Schuler's ServoDirect technology and Otto Fuchs KG. To serve the needs of the Chinese auto industry, this deal will lead to the production of additional aluminium chassis parts.

In February 2022, Goodluck India Ltd. declared that the new press installation for the forging plant is now complete. It is anticipated that the unit will assist the company in producing larger parts for defence, aerospace, and vital industrial machinery.

In November 2020, Major American aircraft maker Boeing projects that during the next 20 years, Chinese airlines will purchase 8,600 new aircraft valued at $1.4 trillion and incur expenses of approximately $1.7 trillion for related services.

Market Dynamics:

Drivers

Constant innovations-  The demand for metal forging techniques has increased significantly due largely to the rapid technological improvements and the ubiquity of devices like sensors. Compared to other metal manufacturing processes, metal forging offers several benefits, such as superior internal integrity, maximum strength, excellent metallurgical characteristics, and high performance. Additionally, this manufacturing process offers good reproducibility for the components and products produced, depending on the material employed. Prominent market players in this industry focus on introducing various new ways in response to the growing demand from end-use industries for customized products and equipment.

Restraints:

Availability of alternative process- The two most common methods of transforming and manufacturing metal to produce parts and components for different end-use industries are forging and casting. Both methods produce products with different properties; forging limits product size and metal thickness, while metal casting can accommodate a large range of sizes. Consequently, closed-die forging dies are developed after intensive study and investigation.

Opportunities:

Rising demand for titanium- The main factors propelling the growth of the aerospace industry are the expanding population, urbanization, and the accelerating speed of transportation and tourism. Forged materials are used in the aircraft sector to create parts for landing gear, engines, airframe structures, and other aerospace applications. The growing trend of employing titanium drives the industry because planes can use it with less fuel.

Regional segmentation analysis:

The regions analyzed for the market include North America, Europe, South America, Asia Pacific, the Middle East, and Africa. Asia Pacific emerged as the largest global metal forging market, with a 37.6% market revenue share in 2022.

The growth is explained by the region's broad economic expansion, which propels the expansion of the industrial sector. In addition, governments in China, Vietnam, Indonesia, and India have implemented several advantageous policies to support the development of their national industries. Furthermore, the region's urbanization and population growth have positively impacted the automobile sector and the production of railway components and agricultural gear. Furthermore, the aerospace and defence industries in these nations are expanding significantly. For example, Boeing, a significant American aircraft manufacturer, projects that China's airlines will purchase 8,600 new aircraft for $1.4 trillion in November 2020 and will spend an additional $1.7 trillion on aircraft maintenance over the following 20 years.

Asia Pacific Region Metal Forging Market Share in 2022 - 37.6%

 

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Raw Material Segment Analysis

The raw material segment is divided into alloy steel, magnesium, titanium, carbon steel, aluminium, stainless steel, and others. The carbon steel segment dominated the market, with a market share of around 24% in 2022. Compared to stainless steel, carbon steel has lower material costs. For this reason, carbon steel forgings find utility in automotive and oilfield applications.

Application Segment Analysis

The application segment is divided into transportation, oil & gas, agriculture, marine, automotive, aerospace, construction, power generation, and others. The automotive segment dominated the market, with a market share of around 19% in 2022. The forging technique produces stronger automotive components and parts than the casting or machining processes. However, as EVs utilize fewer forged components than internal combustion engines, a growing quantity would likely hurt product demand.

Some of the Key Market Players:
  • Bharat Forge Limited
  • ELLWOOD Group, Inc.
  • Berkshire Hathaway Inc. (Precision Castparts Corp.)
  • Canada Forgings Inc.
  • ASAHI FORGE CORPORATION
  • ATI Inc.
  • Bruck GmbH
  • NIPPON STEEL CORPORATION
  • American Axle & Manufacturing Holdings, Inc.
  • Trenton Forging

Report Description:

Attribute Description
Market Size Revenue (USD Billion)
Market size value in 2022 USD 82.3 Billion
Market size value in 2032 USD 158.8 Billion
CAGR (2023 to 2032) 6.8%
Historical data 2019-2021
Base Year 2022
Forecast 2023-2032
Region The regions analyzed for the market are Asia Pacific, Europe, South America, North America, and Middle East & Africa. Furthermore, the regions are further analyzed at the country level.
Segments Raw Material, Application

Frequesntly Asked Questions

As per The Brainy Insights, the size of the metal forging market was valued at USD 82.3 billion in 2022 to USD 158.8 billion by 2032.

The global metal forging market is growing at a CAGR of 6.8% during the forecast period 2023-2032.

Asia Pacific emerged as the largest metal forging market.

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This study forecasts global, regional, and country revenue from 2019 to 2032. The Brainy Insights has segmented the global metal forging market based on the below-mentioned segments:

Global Metal Forging Market By Raw Material:

  • Alloy Steel
  • Magnesium
  • Titanium
  • Carbon Steel
  • Aluminum
  • Stainless Steel
  • Others  

Global Metal Forging Market By Application:

  • Transportation
  • Oil & Gas
  • Agriculture
  • Marine
  • Automotive
  • Aerospace
  • Construction
  • Power Generation
  • Others  

Global Metal Forging Market By Region:                                     

  • North America
    • U.S.
    • Canada
    • Mexico
  • Europe
    • Germany
    • France
    • U.K.
    • Italy
    • Spain
  • Asia-Pacific
    • Japan
    • China
    • India
  • South America
    • Brazil
  • Middle East and Africa  
    • UAE
    • South Africa

Methodology

Research has its special purpose to undertake marketing efficiently. In this competitive scenario, businesses need information across all industry verticals; the information about customer wants, market demand, competition, industry trends, distribution channels etc. This information needs to be updated regularly because businesses operate in a dynamic environment. Our organization, The Brainy Insights incorporates scientific and systematic research procedures in order to get proper market insights and industry analysis for overall business success. The analysis consists of studying the market from a miniscule level wherein we implement statistical tools which helps us in examining the data with accuracy and precision. 

Our research reports feature both; quantitative and qualitative aspects for any market. Qualitative information for any market research process are fundamental because they reveal the customer needs and wants, usage and consumption for any product/service related to a specific industry. This in turn aids the marketers/investors in knowing certain perceptions of the customers. Qualitative research can enlighten about the different product concepts and designs along with unique service offering that in turn, helps define marketing problems and generate opportunities. On the other hand, quantitative research engages with the data collection process through interviews, e-mail interactions, surveys and pilot studies. Quantitative aspects for the market research are useful to validate the hypotheses generated during qualitative research method, explore empirical patterns in the data with the help of statistical tools, and finally make the market estimations.

The Brainy Insights offers comprehensive research and analysis, based on a wide assortment of factual insights gained through interviews with CXOs and global experts and secondary data from reliable sources. Our analysts and industry specialist assume vital roles in building up statistical tools and analysis models, which are used to analyse the data and arrive at accurate insights with exceedingly informative research discoveries. The data provided by our organization have proven precious to a diverse range of companies, facilitating them to address issues such as determining which products/services are the most appealing, whether or not customers use the product in the manner anticipated, the purchasing intentions of the market and many others.

Our research methodology encompasses an idyllic combination of primary and secondary initiatives. Key phases involved in this process are listed below:

MARKET RESEARCH PROCESS

Data Procurement:

The phase involves the gathering and collecting of market data and its related information with the help of different sources & research procedures.

The data procurement stage involves in data gathering and collecting through various data sources.

This stage involves in extensive research. These data sources includes:

Purchased Database: Purchased databases play a crucial role in estimating the market sizes irrespective of the domain. Our purchased database includes:

  • The organizational databases such as D&B Hoovers, and Bloomberg that helps us to identify the competitive scenario of the key market players/organizations along with the financial information.
  • Industry/Market databases such as Statista, and Factiva provides market/industry insights and deduce certain formulations. 
  • We also have contractual agreements with various reputed data providers and third party vendors who provide information which are not limited to:
    • Import & Export Data
    • Business Trade Information
    • Usage rates of a particular product/service on certain demographics mainly focusing on the unmet prerequisites

Primary Research: The Brainy Insights interacts with leading companies and experts of the concerned domain to develop the analyst team’s market understanding and expertise. It improves and substantiates every single data presented in the market reports. Primary research mainly involves in telephonic interviews, E-mail interactions and face-to-face interviews with the raw material providers, manufacturers/producers, distributors, & independent consultants. The interviews that we conduct provides valuable data on market size and industry growth trends prevailing in the market. Our organization also conducts surveys with the various industry experts in order to gain overall insights of the industry/market. For instance, in healthcare industry we conduct surveys with the pharmacists, doctors, surgeons and nurses in order to gain insights and key information of a medical product/device/equipment which the customers are going to usage. Surveys are conducted in the form of questionnaire designed by our own analyst team. Surveys plays an important role in primary research because surveys helps us to identify the key target audiences of the market. Additionally, surveys helps to identify the key target audience engaged with the market. Our survey team conducts the survey by targeting the key audience, thus gaining insights from them. Based on the perspectives of the customers, this information is utilized to formulate market strategies. Moreover, market surveys helps us to understand the current competitive situation of the industry. To be precise, our survey process typically involve with the 360 analysis of the market. This analytical process begins by identifying the prospective customers for a product or service related to the market/industry to obtain data on how a product/service could fit into customers’ lives.

Secondary Research: The secondary data sources includes information published by the on-profit organizations such as World bank, WHO, company fillings, investor presentations, annual reports, national government documents, statistical databases, blogs, articles, white papers and others. From the annual report, we analyse a company’s revenue to understand the key segment and market share of that organization in a particular region. We analyse the company websites and adopt the product mapping technique which is important for deriving the segment revenue. In the product mapping method, we select and categorize the products offered by the companies catering to domain specific market, deduce the product revenue for each of the companies so as to get overall estimation of the market size. We also source data and analyses trends based on information received from supply side and demand side intermediaries in the value chain. The supply side denotes the data gathered from supplier, distributor, wholesaler and the demand side illustrates the data gathered from the end customers for respective market domain.

The supply side for a domain specific market is analysed by:

  • Estimating and projecting penetration rates through analysing product attributes, availability of internal and external substitutes, followed by pricing analysis of the product.
  • Experiential assessment of year-on-year sales of the product by conducting interviews.

The demand side for the market is estimated through:

  • Evaluating the penetration level and usage rates of the product.
  • Referring to the historical data to determine the growth rate and evaluate the industry trends

In-house Library: Apart from these third-party sources, we have our in-house library of qualitative and quantitative information. Our in-house database includes market data for various industry and domains. These data are updated on regular basis as per the changing market scenario. Our library includes, historic databases, internal audit reports and archives.

Sometimes there are instances where there is no metadata or raw data available for any domain specific market. For those cases, we use our expertise to forecast and estimate the market size in order to generate comprehensive data sets. Our analyst team adopt a robust research technique in order to produce the estimates:

  • Applying demographic along with psychographic segmentation for market evaluation
  • Determining the Micro and Macro-economic indicators for each region 
  • Examining the industry indicators prevailing in the market. 

Data Synthesis: This stage involves the analysis & mapping of all the information obtained from the previous step. It also involves in scrutinizing the data for any discrepancy observed while data gathering related to the market. The data is collected with consideration to the heterogeneity of sources. Robust scientific techniques are in place for synthesizing disparate data sets and provide the essential contextual information that can orient market strategies. The Brainy Insights has extensive experience in data synthesis where the data passes through various stages:

  • Data Screening: Data screening is the process of scrutinising data/information collected from primary research for errors and amending those collected data before data integration method. The screening involves in examining raw data, identifying errors and dealing with missing data. The purpose of the data screening is to ensure data is correctly entered or not. The Brainy Insights employs objective and systematic data screening grades involving repeated cycles of quality checks, screening and suspect analysis.
  • Data Integration: Integrating multiple data streams is necessary to produce research studies that provide in-depth picture to the clients. These data streams come from multiple research studies and our in house database. After screening of the data, our analysts conduct creative integration of data sets, optimizing connections between integrated surveys and syndicated data sources. There are mainly 2 research approaches that we follow in order to integrate our data; top down approach and bottom up approach.

Market Deduction & Formulation: The final stage comprises of assigning data points at appropriate market spaces so as to deduce feasible conclusions. Analyst perspective & subject matter expert based holistic form of market sizing coupled with industry analysis also plays a crucial role in this stage.

This stage involves in finalization of the market size and numbers that we have collected from data integration step. With data interpolation, it is made sure that there is no gap in the market data. Successful trend analysis is done by our analysts using extrapolation techniques, which provide the best possible forecasts for the market.

Data Validation & Market Feedback: Validation is the most important step in the process. Validation & re-validation via an intricately designed process helps us finalize data-points to be used for final calculations.

The Brainy Insights interacts with leading companies and experts of the concerned domain to develop the analyst team’s market understanding and expertise. It improves and substantiates every single data presented in the market reports. The data validation interview and discussion panels are typically composed of the most experienced industry members. The participants include, however, are not limited to:

  • CXOs and VPs of leading companies’ specific to sector
  • Purchasing managers, technical personnel, end-users
  • Key opinion leaders such as investment bankers, and industry consultants

Moreover, we always validate our data and findings through primary respondents from all the major regions we are working on.

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