Metal Casting Market

Metal Casting Market Size by Process (Sand Casting, Gravity Casting, High-Pressure Die Casting (HPDC), Low-Pressure Die Casting (LPDC), and Others), Material Type (Cast Iron, Aluminum, Steel, Zinc, Magnesium, and Others), End Use (Automotive and Transportation, Equipment and Machine, Building and Construction, Aerospace and Military, and Others), Regions, Global Industry Analysis, Share, Growth, Trends, and Forecast 2024 to 2033

Base Year: 2023 Historical Data: 2020-22
  • Report ID: TBI-14120
  • Published Date: Feb, 2024
  • Pages: 237
  • Category: Chemicals & Materials
  • Format: PDF
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The global metal casting market was valued at USD 100 billion in 2023 and grew at a CAGR of 6% from 2024 to 2033. The market is expected to reach USD 179.08 billion by 2033. The increasing demand for automobiles will drive the growth of the global metal casting market.

Market Introduction:

Metal casting involves pouring molten metal into a mould cavity to create objects of desired shapes. It is indispensable in modern manufacturing due to its versatility, cost-effectiveness, and ability to produce intricate components. Metal is heated in a furnace until it reaches a molten state and then poured into the prepared mould cavity. The choice of metal depends on the specific requirements of the final product. After pouring, the molten metal undergoes cooling and solidification within the mould. Once cooled, the metal object is removed from the mould. Metal casting finds applications across various industries, including automotive, aerospace, construction, and manufacturing. It produces many parts and components, from engine blocks to intricate machinery components. Metal casting is versatile, cost-effective, and can produce complex shapes with high precision. It allows for customization, rapid prototyping, and mass production of identical parts. Moreover, metal casting contributes to sustainability by recycling scrap metal generated during the process, reducing waste and environmental impact.

Metal Casting Market Size

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Recent Development
  • With funding from Türkiye Sinai Kalkinma Bankasi (TSKB) and the European Bank for Reconstruction and Development (EBRD), Kutes, a well-known metal casting firm in Turkey, will undergo a sustainable energy makeover. TSKB is providing a €15.4 million loan to Kutes for constructing 26 MW solar power plants in Kirklareli and Edirne under the EBRD's Risk Sharing Framework (RSF). The EBRD is taking on 50% of TSKB's credit risk in a ground-breaking step, demonstrating the organization's strong commitment to supporting environmentally friendly projects and sustainable business practices in Turkey's metal casting sector.

Market Dynamics:

Drivers

The growing industrialization – growing industrialization drives the need for machinery, equipment, and infrastructure components, all of which heavily rely on metal castings. Constant demand is for replacing ageing infrastructure and expanding industrial capacities globally. Developing countries undergoing rapid industrialization and infrastructure development emerge as significant consumers of metal components for construction, transportation, and manufacturing purposes. The expanding automotive industry significantly contributes to the demand for metal castings. As the global population grows and urbanization accelerates, the demand for automobiles rises, propelling the need for metal casting in the automotive industry. Therefore, the rapid industrialization will drive the market’s growth.

Restraints:

High initial investment costs High initial tooling costs in metal casting arise primarily from the need to create moulds and patterns for specific components. This process involves skilled labour, specialized equipment, and materials, contributing to significant upfront expenses. Designing moulds and patterns requires engineering expertise, which adds to the costs. Material expenses for pattern making and the use of specialized equipment also contribute to the overall tooling costs. Therefore, the cost considerations of metal casting will hamper the market's growth.

Opportunities:

Technological advancements in metal casting – The advancements in materials and processes, along with customization and innovation, are propelling the advancement of metal casting and expanding its applications. Technological breakthroughs in materials science have led to the development of advanced alloys with superior properties, broadening the scope of metal casting applications. These alloys offer enhanced strength, durability, and corrosion resistance, making them suitable for demanding industrial and automotive applications. Rapid prototyping capabilities foster innovation and accelerate product development cycles. Sustainability considerations are also driving advancements in metal casting practices. Recycling initiatives reduce the environmental impact of casting operations by conserving resources and minimizing waste. Energy-efficient technologies and waste reduction programs enhance sustainability. Therefore, technological advancements will contribute to the development and growth of the market during the forecast period.

Regional segmentation analysis:

The regions analyzed for the market include North America, Europe, South America, Asia Pacific, the Middle East, and Africa. Asia Pacific emerged as the most significant global metal casting market, with a 42% market revenue share in 2023.

Robust manufacturing infrastructure with advanced facilities and skilled labour, particularly in countries like China, India, Japan, and South Korea, contribute to the region's dominance in the global market as this infrastructure supports the production of a wide range of metal casting products. Rapid industrialization, urbanization, and infrastructure development also contribute to the region's development. The region's automotive, aerospace, construction, and manufacturing industries are major consumers of metal casting products, driving growth and investment in the sector. Technological advancements in metal casting processes, equipment, and materials driven by Government support in incentives, subsidies, and infrastructure investments further promote industry growth.

Asia Pacific Region Metal Casting Market Share in 2023 - 42%

 

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  • A worldwide advocacy organization dedicated to advancing sustainable additive manufacturing (AM) industry practices, the Additive Manufacturer Green Trade Association ("AMGTA"), recently released the initial findings of a life-cycle analysis study called "Comparative Life-Cycle Assessment: Comparison of Casting vs. Binder Jetting for an Industrial Part." A steel scroll chiller in an HVAC system from Trane was the subject of an analysis by the Yale School of the Environment (YSE) on behalf of the AMGTA. The study compared the manufacturing effects of binder jet 3D printing and traditional metal casting. Desktop Metal, a leader in AM technologies for mass production, and Trane Technologies, a global innovator in climate change, were partners in the collaboration. According to the first findings, the binder jetting technique dramatically reduced greenhouse gas (GHG) emissions by 38%.
Process Segment Analysis

The process segment is divided into sand casting, gravity casting, high-pressure die casting (HPDC), low-pressure die casting (LPDC), and others. The sand casting segment dominated the market, with a market share of around 45% in 2023. Sand casting offers versatility, simplicity, and cost-effectiveness. This method is suitable for producing components of varying sizes, shapes, and complexities. It offers a straightforward process. The simplicity of sand casting minimizes the need for sophisticated equipment and tooling, making it accessible to a wide range of manufacturers. It uses inexpensive materials and has also proven the reusability of sand moulds for multiple production runs. Sand casting offers adaptability to changing design or production volume requirements, allowing for quick modifications to patterns or moulds. Its wide range of applications spans automotive, aerospace, construction, and manufacturing industries.

  • Aston University has launched a new initiative to create a mathematical model to enhance liquid metal casting. The technique is intended to lessen the rapid oxidation or corrosion of lightweight aluminium alloys upon initial exposure to air. A deeper understanding of this could help develop the new additive manufacturing and 3D printing techniques for light metals. Creating a mathematical model that faithfully represents the two-way connection between a liquid metal flow and the oxide layer above—the latter of which behaves as a non-Newtonian liquid/gas interface—is the goal of this study.
Material Type Segment Analysis

The material type segment is divided into cast iron, aluminium, steel, zinc, magnesium, and others. The aluminium segment dominated the market, with a market share of around 38% in 2023. Aluminum offers lightweight, corrosion resistance, high strength-to-weight ratio, excellent thermal conductivity, ease of machining and forming, and recyclability, making it highly desirable for various applications. Their lightweight nature makes them crucial in industries such as automotive and aerospace. Additionally, their corrosion resistance makes them ideal for marine and outdoor applications. Their ease of machining and forming allows for the production of intricate shapes and complex geometries, meeting the diverse needs of various industries. Moreover, the recyclability of aluminium alloys promotes sustainable manufacturing practices, aligning with environmental initiatives aimed at reducing waste and conserving resources.

  • An impartial third party has recertified the light metal foundry of the BMW Group for using aluminium sustainably, adhering to the guidelines set by the international nonprofit Aluminium Stewardship Initiative (ASI), which is backed by industrial and environmental associations, aluminium producers, and aluminium processing companies. The ASI defines sustainability standards for an aluminium value chain that is socially and environmentally conscious. The light metal foundry in Landshut, Europe's only BMW production facility, is one of the most cutting-edge and environmentally friendly foundries worldwide. The casting process emits almost no emissions since it uses inorganic sand cores.
End-use Segment Analysis

The end-use segment is divided into automotive and transportation, equipment and machine, building and construction, aerospace and military, and others. The automotive and transportation segment dominated the market, with a market share of around 39% in 2023. The automotive sector is a leading user of metal casting, primarily due to the industry's diverse needs for high-quality, cost-effective, and efficient manufacturing solutions. Metal casting is crucial in producing various components for vehicle performance, safety, and reliability. Engine components are commonly produced through metal casting processes. These components require high strength, heat resistance, and dimensional accuracy, which can be efficiently achieved through various casting methods. The automotive industry benefits from the cost-effectiveness and material diversity of metal casting. Casting processes allow for efficient production with minimal material wastage, reducing manufacturing costs and lead times.

  • The industrial metal casting business Howell Foundry stated that it will upgrade its processing facilities in West Feliciana Parish with an investment of $7.4 million. With the investment, the business will be able to better serve clients in the mining, petrochemical, paper, and energy sectors and increase its use of cutting-edge 3D technologies. Howell Foundry, one of the few small foundries in the United States using 3D technology, can quickly make metal casting copies of parts essential to industrial plant operations.
Some of the Key Market Players:
  • Alcast Technologies
  • Arconic
  • CALMET
  • Dynacast
  • Endurance Technologies Limited
  • Hitachi, Ltd.
  • MES, Inc.
  • POSCO
  • Ryobi Limited
  • UNI Abex

Report Description:

Attribute Description
Market Size Revenue (USD Billion)
Market size value in 2023 USD 100 Billion
Market size value in 2033 USD 179.08 Billion
CAGR (2024 to 2033) 6%
Historical data 2020-2022
Base Year 2023
Forecast 2024-2033
Region The regions analyzed for the market are Asia Pacific, Europe, South America, North America, and Middle East and Africa. Furthermore, the regions are further analyzed at the country level.
Segments Process, Material Type and End Use

Frequesntly Asked Questions

As per The Brainy Insights, the size of the global metal casting market was valued at USD 100 billion in 2023 to USD 179.08 billion by 2033.

Global metal casting market is growing at a CAGR of 6% during the forecast period 2024-2033.

The market's growth will be influenced by the growing industrialization.

High initial investment costs could hamper the market growth.

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This study forecasts revenue at global, regional, and country levels from 2020 to 2033. The Brainy Insights has segmented the global metal casting market based on below mentioned segments:

Global Metal Casting Market by Process:

  • Sand Casting
  • Gravity Casting
  • High-Pressure Die Casting (HPDC)
  • Low-Pressure Die Casting (LPDC)
  • Others

Global Metal Casting Market by Material Type:

  • Cast Iron
  • Aluminum
  • Steel
  • Zinc
  • Magnesium
  • Others

Global Metal Casting Market by End Use:

  • Automotive and Transportation
  • Equipment and Machine
  • Building and Construction
  • Aerospace and Military
  • Others

Global Metal Casting Market by Region:

  • North America
    • U.S.
    • Canada
    • Mexico
  • Europe
    • Germany
    • France
    • U.K.
    • Italy
    • Spain
  • Asia-Pacific
    • Japan
    • China
    • India
  • South America
    • Brazil
  • Middle East and Africa  
    • UAE
    • South Africa

Methodology

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Our research reports feature both; quantitative and qualitative aspects for any market. Qualitative information for any market research process are fundamental because they reveal the customer needs and wants, usage and consumption for any product/service related to a specific industry. This in turn aids the marketers/investors in knowing certain perceptions of the customers. Qualitative research can enlighten about the different product concepts and designs along with unique service offering that in turn, helps define marketing problems and generate opportunities. On the other hand, quantitative research engages with the data collection process through interviews, e-mail interactions, surveys and pilot studies. Quantitative aspects for the market research are useful to validate the hypotheses generated during qualitative research method, explore empirical patterns in the data with the help of statistical tools, and finally make the market estimations.

The Brainy Insights offers comprehensive research and analysis, based on a wide assortment of factual insights gained through interviews with CXOs and global experts and secondary data from reliable sources. Our analysts and industry specialist assume vital roles in building up statistical tools and analysis models, which are used to analyse the data and arrive at accurate insights with exceedingly informative research discoveries. The data provided by our organization have proven precious to a diverse range of companies, facilitating them to address issues such as determining which products/services are the most appealing, whether or not customers use the product in the manner anticipated, the purchasing intentions of the market and many others.

Our research methodology encompasses an idyllic combination of primary and secondary initiatives. Key phases involved in this process are listed below:

MARKET RESEARCH PROCESS

Data Procurement:

The phase involves the gathering and collecting of market data and its related information with the help of different sources & research procedures.

The data procurement stage involves in data gathering and collecting through various data sources.

This stage involves in extensive research. These data sources includes:

Purchased Database: Purchased databases play a crucial role in estimating the market sizes irrespective of the domain. Our purchased database includes:

  • The organizational databases such as D&B Hoovers, and Bloomberg that helps us to identify the competitive scenario of the key market players/organizations along with the financial information.
  • Industry/Market databases such as Statista, and Factiva provides market/industry insights and deduce certain formulations. 
  • We also have contractual agreements with various reputed data providers and third party vendors who provide information which are not limited to:
    • Import & Export Data
    • Business Trade Information
    • Usage rates of a particular product/service on certain demographics mainly focusing on the unmet prerequisites

Primary Research: The Brainy Insights interacts with leading companies and experts of the concerned domain to develop the analyst team’s market understanding and expertise. It improves and substantiates every single data presented in the market reports. Primary research mainly involves in telephonic interviews, E-mail interactions and face-to-face interviews with the raw material providers, manufacturers/producers, distributors, & independent consultants. The interviews that we conduct provides valuable data on market size and industry growth trends prevailing in the market. Our organization also conducts surveys with the various industry experts in order to gain overall insights of the industry/market. For instance, in healthcare industry we conduct surveys with the pharmacists, doctors, surgeons and nurses in order to gain insights and key information of a medical product/device/equipment which the customers are going to usage. Surveys are conducted in the form of questionnaire designed by our own analyst team. Surveys plays an important role in primary research because surveys helps us to identify the key target audiences of the market. Additionally, surveys helps to identify the key target audience engaged with the market. Our survey team conducts the survey by targeting the key audience, thus gaining insights from them. Based on the perspectives of the customers, this information is utilized to formulate market strategies. Moreover, market surveys helps us to understand the current competitive situation of the industry. To be precise, our survey process typically involve with the 360 analysis of the market. This analytical process begins by identifying the prospective customers for a product or service related to the market/industry to obtain data on how a product/service could fit into customers’ lives.

Secondary Research: The secondary data sources includes information published by the on-profit organizations such as World bank, WHO, company fillings, investor presentations, annual reports, national government documents, statistical databases, blogs, articles, white papers and others. From the annual report, we analyse a company’s revenue to understand the key segment and market share of that organization in a particular region. We analyse the company websites and adopt the product mapping technique which is important for deriving the segment revenue. In the product mapping method, we select and categorize the products offered by the companies catering to domain specific market, deduce the product revenue for each of the companies so as to get overall estimation of the market size. We also source data and analyses trends based on information received from supply side and demand side intermediaries in the value chain. The supply side denotes the data gathered from supplier, distributor, wholesaler and the demand side illustrates the data gathered from the end customers for respective market domain.

The supply side for a domain specific market is analysed by:

  • Estimating and projecting penetration rates through analysing product attributes, availability of internal and external substitutes, followed by pricing analysis of the product.
  • Experiential assessment of year-on-year sales of the product by conducting interviews.

The demand side for the market is estimated through:

  • Evaluating the penetration level and usage rates of the product.
  • Referring to the historical data to determine the growth rate and evaluate the industry trends

In-house Library: Apart from these third-party sources, we have our in-house library of qualitative and quantitative information. Our in-house database includes market data for various industry and domains. These data are updated on regular basis as per the changing market scenario. Our library includes, historic databases, internal audit reports and archives.

Sometimes there are instances where there is no metadata or raw data available for any domain specific market. For those cases, we use our expertise to forecast and estimate the market size in order to generate comprehensive data sets. Our analyst team adopt a robust research technique in order to produce the estimates:

  • Applying demographic along with psychographic segmentation for market evaluation
  • Determining the Micro and Macro-economic indicators for each region 
  • Examining the industry indicators prevailing in the market. 

Data Synthesis: This stage involves the analysis & mapping of all the information obtained from the previous step. It also involves in scrutinizing the data for any discrepancy observed while data gathering related to the market. The data is collected with consideration to the heterogeneity of sources. Robust scientific techniques are in place for synthesizing disparate data sets and provide the essential contextual information that can orient market strategies. The Brainy Insights has extensive experience in data synthesis where the data passes through various stages:

  • Data Screening: Data screening is the process of scrutinising data/information collected from primary research for errors and amending those collected data before data integration method. The screening involves in examining raw data, identifying errors and dealing with missing data. The purpose of the data screening is to ensure data is correctly entered or not. The Brainy Insights employs objective and systematic data screening grades involving repeated cycles of quality checks, screening and suspect analysis.
  • Data Integration: Integrating multiple data streams is necessary to produce research studies that provide in-depth picture to the clients. These data streams come from multiple research studies and our in house database. After screening of the data, our analysts conduct creative integration of data sets, optimizing connections between integrated surveys and syndicated data sources. There are mainly 2 research approaches that we follow in order to integrate our data; top down approach and bottom up approach.

Market Deduction & Formulation: The final stage comprises of assigning data points at appropriate market spaces so as to deduce feasible conclusions. Analyst perspective & subject matter expert based holistic form of market sizing coupled with industry analysis also plays a crucial role in this stage.

This stage involves in finalization of the market size and numbers that we have collected from data integration step. With data interpolation, it is made sure that there is no gap in the market data. Successful trend analysis is done by our analysts using extrapolation techniques, which provide the best possible forecasts for the market.

Data Validation & Market Feedback: Validation is the most important step in the process. Validation & re-validation via an intricately designed process helps us finalize data-points to be used for final calculations.

The Brainy Insights interacts with leading companies and experts of the concerned domain to develop the analyst team’s market understanding and expertise. It improves and substantiates every single data presented in the market reports. The data validation interview and discussion panels are typically composed of the most experienced industry members. The participants include, however, are not limited to:

  • CXOs and VPs of leading companies’ specific to sector
  • Purchasing managers, technical personnel, end-users
  • Key opinion leaders such as investment bankers, and industry consultants

Moreover, we always validate our data and findings through primary respondents from all the major regions we are working on.

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