Smart Transformers Market

Smart Transformers Market Size by Technology (Analog Smart Transformers and Digital Smart Transformers), Voltage Level (Low Voltage Smart Transformers, Medium Voltage Smart Transformers and High Voltage Smart Transformers), Application (Grid Integration, Renewable Energy Integration, Industrial Applications, Commercial Applications and Residential Applications), End-User (Utilities, Industrial, Commercial and Residential), Regions, Global Industry Analysis, Share, Growth, Trends, and Forecast 2025 to 2034

Base Year: 2024 Historical Data: 2021-23
  • Report ID: TBI-14751
  • Published Date: May, 2025
  • Pages: 238
  • Category: Energy & Power
  • Format: PDF
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Market Introduction

The global smart transformers market was valued at USD 2.76 billion in 2024 and grew at a CAGR of 12% from 2025 to 2034. The market is expected to reach USD 8.57 billion by 2034. The increasing demand for smart grids will drive the growth of the global smart transformers market.

A smart transformer stands as an improved electrical transformer system that simultaneously promotes energy optimization alongside enhanced performance. These transformers connect digital tools with sensors and communication systems to deliver current operations and performance information about the power grid in real time. Smart transformers achieve their smart capability through their function of continuous parameter monitoring that includes voltage measurements together with temperature observations along with active power load detection. Smart transformers support remote diagnosis while performing predictive maintenance processes which enables less on-site inspection requirements and shorter operational time reductions. Smart transformers serve as advantages in smart grids because they support two-way energy distribution. Smart transformers play a vital role in modern power systems which depend on renewable sources such as solar and wind energy because they produce volatile power outputs. Through smart transformer operations the grid remains stable because these devices automatically adjust voltage levels which enables efficient power flow from supply to demand points. Smart transformers improve grid automation capabilities through their communication systems to better connect different elements of the grid network.

Smart Transformers Market Size

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Recent Development

  • CNIguard and TE Connectivity announced a collaboration to improve overhead and subterranean power grid real-time monitoring. Through the partnership, CNIguard's Industrial IoT platform and TE's grid connectivity technologies are integrated, giving utilities end-to-end visibility, predictive maintenance capabilities, and quicker problem identification. Utilities face issues like ageing systems, severe weather, and subterranean monitoring as they build up their infrastructure to accommodate the rising demand for energy and include renewable sources. Now, TE's smart grid solutions—which can be installed on already-existing equipment—will use CNIguard's platform to provide analytics, safety monitoring, and real-time data. This will improve grid dependability and reaction times by assisting utilities in locating overheating components, detecting hazardous gas levels, and identifying cable problems.

Market Dynamics

Drivers

The rising adoption of smart grids – the quick advancement of sensing technologies and communication systems as well as digital control systems to improve smart transformer capabilities to drive the market’s growth. The rising importance of sustainability practices together with energy efficiency demands serves as a main internal driver for the development of smart transformers. Smart transformers minimize energy wastage by transmission making it possible for utilities to reach sustainability targets while maximizing energy consumption. The development of smart grids depends heavily on smart transformers. Smart transformer adoption in the global energy market obtains momentum from three essential drivers which include technological progress and predictive maintenance-based cost reductions together with increasing energy efficiency demands.

Restraints

High initial investments The high initial cost of smart transformers constitutes a main barrier because of their incorporation of advanced technologies which include sensors together with digital controls and communication systems. The process of connecting smart transformers with conventional grid systems often proves difficult because of their complexity in infrastructure adaptation. The upgrade process of older grids becomes challenging because their features cannot support modern smart transformers which necessitates expensive retrofitting procedures and potentially disrupts operations. Deployment delays can be expected when regions have outdated power grids because of integration complexities. Smart transformer implementation and support needs specialized workers who might be limited in availability. Operation and management of these advanced technologies becomes challenging because of the dearth of personnel who possess the training needed to operate them.

Opportunities

Growing renewable energy market – Smart transformers gain importance with growing numbers of renewable energy technologies being linked to electricity grids. Powers from these sources are inconsistent which requires complex grid management enabled by smart transformers that efficiently manage flowing electricity. Uninterrupted power supply needs have led utilities to search for advanced monitoring and fault detection technologies which can be found in smart transformers. The push from governments to reduce carbon emissions through sustainable energy initiatives creates outside forces that compel utility companies to select clean efficient technologies. Utility operators require smart grids and renewable energy adoption as part of new policies which drive them to deploy smart transformers during their power system upgrades.

Segment Analysis

Regional segmentation analysis

The regions analyzed for the market include North America, Europe, South America, Asia Pacific, the Middle East, and Africa. Europe emerged as the most significant global smart transformers market, with a 40% market revenue share in 2024.

Smart grid technologies have received substantial European funding which enabled their widespread implementation especially through smart transformers because they improve both energy distribution optimization and power grid stability. EU legislation embodied in the Green Deal together with multiple energy efficiency directives provides an advantageous framework for implementing smart transformers within European markets. Sustainable and resilient power system development is promoted through these initiatives by driving utilities to replace outdated infrastructure and bring renewable energy sources without disruption into the power grid. The European market leads the smart transformer market because of its multiple technology-leading manufacturers along with leading innovators in this sector. Major companies have driven transformer advancements while enhancing the development of smart electric grid systems. The rise of smart transformers throughout Europe was made possible because the region put strong emphasis on power grid security after encounters with global energy crises.

Europe Region Smart Transformers Market Share in 2024 - 40%

 

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  • In order to install 129 high-power transformers, Polish energy operator Enea Operator has agreements for PLN444 million (€106.8 million; $111.1 million) with three transformer manufacturers. These consist of ZREW Transformatory, Power Engineering Transformatory, and Fabryka Transformatorów w Żychlinie. The transformers will be deployed in high-voltage stations to medium-voltage (HV/MV) substations and have an MVA range of 25 to 40. Through the project, Enea Operator will be able to expand its ability to link renewable energy providers and new consumers. It is anticipated that the transformer replacement would be finished by 2028.

Technology Segment Analysis

The technology segment is divided into analog smart transformers and digital smart transformers. The digital smart transformers segment dominated the market, with a market share of around 60% in 2024. Digital smart transformers lead global markets because they provide advanced communication systems and automation features and real-time monitoring capabilities which match the rising need for improved energy systems. The functionality of digital smart transformers surpasses Analog transformers because they contain advanced digital technologies including sensors together with IoT connectivity and data analytical systems. These capabilities allow real-time power flow management in conjunction with predictive maintenance along with real-time system monitoring which enhances energy distribution efficiency and system reliability. Remote data collection through utilities allows transformer health assessment and the detection of early faults and adaptations of energy distribution for changing demand profiles. Digital smart transformers serve as critical components to successfully integrate solar and wind power in the electricity grid because of their capability to manage renewable energy sources despite their unpredictable supply. Extreme control capabilities in digital transformers let utility operators include renewable sources safely into power systems. The increasing trend of smart grids and their need for intelligent components to ensure seamless communication and coordination stimulates the market adoption of digital smart transformers.

  • The extension of its current transformer manufacturing facility in Stafford, UK, has been announced by US-based GE Vernova. The development is intended to support the UK's energy transformation as well as the rapidly increasing demand for HVDC transmission lines, which will power renewable energy projects across Europe, Asia, and North America, the business stated in a release. Two important locations of its Stafford-based Electrification Systems' Grid Solutions division are the focus of the expansion. With the installation of an additional voltage-sourced converter (VSC) valve assembly line, the first site, Stafford HVDC Facility at Redhill, is expected to double its manufacturing capacity for HDVC and Flexible AC Transmission Systems (FACTS) valves in order to meet the increasing demand for HVDC systems.

Voltage level Segment Analysis

The voltage level segment is divided into low voltage smart transformers, medium voltage smart transformers and high voltage smart transformers. The medium voltage smart transformers segment dominated the market, with a market share of around 40% in 2024. The global market for medium voltage smart transformers leads because of their usefulness combined with economic advantages and their fundamental position in industrial and commercial distribution systems. These transformers work at voltages between 1kV to 36kV which makes them suitable for powering urban power networks and industrial facilities as well as large commercial buildings. Medium voltage smart transformers gain market wide acceptance because they offer a balanced solution between energy efficiency together with cost management and practical expansion capabilities. Medium voltage transformers deliver reliable power distribution in populated areas and industrial districts because they provide a suitable solution for powering most energy distribution networks. The prevalence of medium voltage smart transformers depends on the rising adoption of renewable power generation systems through local grids. Renewable energy management depends on medium voltage smart transformers because they enable the stabilization of intermittent energy flows through grids. Medium voltage smart transformers have rapidly gained popularity because different sectors including manufacturing, utilities and large commercial establishments demand energy-efficient solutions.

Application Segment Analysis

The application segment is divided into grid integration, renewable energy integration, industrial applications, commercial applications and residential applications. The grid integration segment dominated the market, with a market share of around 35% in 2024. Smart transformers find their primary application in grid integration because power systems require advanced power management solutions. There exists a critical necessity to integrate distributed energy resources seamlessly during modern global energy system modernization. The integration of intermittent energy sources depends heavily on smart transformers since these devices allow the grid to accept this new power supply reliably. The integration between smart transformers and grids enables real-time monitoring functions which together with dynamic control capabilities helps stabilize the grid and enhance energy flow efficiency while improving system reliability. The features of these transformers create superior capabilities for managing loads and controlling voltage while enabling fault detection which are necessary elements for grid modernization. Smart transformers bring predictive maintenance capability to power grids because they combine features of predictive maintenance and fault isolation and grid optimization to distribute energy with high efficiency while maintaining grid stability. Current efforts to establish an energy system based on sustainability together with resilience have encouraged widespread implementation of grid integration systems.

  • Hitachi Energy, a Swiss tech giant, has announced an investment of more than $200 million to expand its global transformer manufacturing capacity and improve its operations in Brazil.  The investment, which was made public during Hitachi Energy's 70th anniversary celebration in the nation, will be used to build a greenfield transformer manufacturing facility that is anticipated to be operational by 2028 as well as to expand and modernise the Guarulhos transformer factory in São Paulo.  Transformers play a crucial role in the power value chain by aiding the decarbonisation of energy systems and allowing for the effective transmission and distribution of electricity.  They are essential for uses like electrifying mobility, powering data centres, integrating renewable energy sources, and connecting to the grid.

End-user Segment Analysis

The end-user segment is divided into utilities, industrial, commercial and residential. The utilities segment dominated the market, with a share of around 37% in 2024. The global smart transformer market primarily serves the utilities sector because these organizations lead the effort to distribute and control power within electrical grids. Utilities maintain and optimize electrical grids as their main responsibility thus making them the primary users of smart transformer technologies. Smart transformers enable utility providers to boost their power system performance through their capability to enable predictive maintenance and advanced monitoring and fault detection functions. Utilities need smart transformers as essential equipment to modernize old infrastructure and minimize energy waste and function together with renewable power sources. Utilities demonstrate rising interest in building smarter resilient power grids because they actively take smart transformers to fulfil their requirements. Smart transformers enable utilities to achieve better grid management while minimizing maintenance expenses and operational cost reduction because of their ability to improve service reliability. Electric utilities target sustainability goals as well as carbon reduction initiatives which drive them to implement eco-friendly along with energy-efficient technologies. Utility companies will lead the smart transformer adoption wave since they continue investing in smart grid technologies.

Some of the Key Market Players

  • ABB Ltd.
  • CG Power and Industrial Solutions Ltd.
  • Eaton Corporation
  • General Electric (GE)
  • Honeywell International Inc.
  • Mitsubishi Electric Corporation
  • S&C Electric Company
  • Schneider Electric
  • Schweitzer Engineering Laboratories (SEL)
  • SGB-SMIT Group
  • Siemens AG
  • Toshiba Corporation

Report Description

Attribute Description
Market Size Revenue (USD Billion)
Market size value in 2024 USD 2.76 Billion
Market size value in 2034 USD 8.57 Billion
CAGR (2025 to 2034) 12%
Historical data 2021-2023
Base Year 2024
Forecast 2025-2034
Region The regions analyzed for the market are Asia Pacific, Europe, South America, North America, and Middle East and Africa. Furthermore, the regions are further analyzed at the country level.
Segments Technology, Voltage Level, Application and End-User

Frequesntly Asked Questions

As per The Brainy Insights, the size of the global smart transformers market was valued at USD 2.76 billion in 2024 to USD 8.57 billion by 2034.

Global smart transformers market is growing at a CAGR of 12% during the forecast period 2025-2034.

The market's growth will be influenced by the rising adoption of smart grids.

High initial investments could hamper the market growth.

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This study forecasts revenue at global, regional, and country levels from 2021 to 2034. The Brainy Insights has segmented the global smart transformers market based on below mentioned segments:

Global Smart Transformers Market by Technology:

  • Analog Smart Transformers
  • Digital Smart Transformers

Global Smart Transformers Market by Voltage Level:

  • Low Voltage Smart Transformers
  • Medium Voltage Smart Transformers
  • High Voltage Smart Transformers

Global Smart Transformers Market by Application:

  • Grid Integration
  • Renewable Energy Integration
  • Industrial Applications
  • Commercial Applications
  • Residential Applications

Global Smart Transformers Market by End-User:

  • Utilities
  • Industrial
  • Commercial
  • Residential

Global Smart Transformers Market by Region:

  • North America
    • U.S.
    • Canada
    • Mexico
  • Europe
    • Germany
    • France
    • U.K.
    • Italy
    • Spain
  • Asia-Pacific
    • Japan
    • China
    • India
  • South America
    • Brazil
  • Middle East and Africa  
    • UAE
    • South Africa

Methodology

Research has its special purpose to undertake marketing efficiently. In this competitive scenario, businesses need information across all industry verticals; the information about customer wants, market demand, competition, industry trends, distribution channels etc. This information needs to be updated regularly because businesses operate in a dynamic environment. Our organization, The Brainy Insights incorporates scientific and systematic research procedures in order to get proper market insights and industry analysis for overall business success. The analysis consists of studying the market from a miniscule level wherein we implement statistical tools which helps us in examining the data with accuracy and precision. 

Our research reports feature both; quantitative and qualitative aspects for any market. Qualitative information for any market research process are fundamental because they reveal the customer needs and wants, usage and consumption for any product/service related to a specific industry. This in turn aids the marketers/investors in knowing certain perceptions of the customers. Qualitative research can enlighten about the different product concepts and designs along with unique service offering that in turn, helps define marketing problems and generate opportunities. On the other hand, quantitative research engages with the data collection process through interviews, e-mail interactions, surveys and pilot studies. Quantitative aspects for the market research are useful to validate the hypotheses generated during qualitative research method, explore empirical patterns in the data with the help of statistical tools, and finally make the market estimations.

The Brainy Insights offers comprehensive research and analysis, based on a wide assortment of factual insights gained through interviews with CXOs and global experts and secondary data from reliable sources. Our analysts and industry specialist assume vital roles in building up statistical tools and analysis models, which are used to analyse the data and arrive at accurate insights with exceedingly informative research discoveries. The data provided by our organization have proven precious to a diverse range of companies, facilitating them to address issues such as determining which products/services are the most appealing, whether or not customers use the product in the manner anticipated, the purchasing intentions of the market and many others.

Our research methodology encompasses an idyllic combination of primary and secondary initiatives. Key phases involved in this process are listed below:

MARKET RESEARCH PROCESS

Data Procurement:

The phase involves the gathering and collecting of market data and its related information with the help of different sources & research procedures.

The data procurement stage involves in data gathering and collecting through various data sources.

This stage involves in extensive research. These data sources includes:

Purchased Database: Purchased databases play a crucial role in estimating the market sizes irrespective of the domain. Our purchased database includes:

  • The organizational databases such as D&B Hoovers, and Bloomberg that helps us to identify the competitive scenario of the key market players/organizations along with the financial information.
  • Industry/Market databases such as Statista, and Factiva provides market/industry insights and deduce certain formulations. 
  • We also have contractual agreements with various reputed data providers and third party vendors who provide information which are not limited to:
    • Import & Export Data
    • Business Trade Information
    • Usage rates of a particular product/service on certain demographics mainly focusing on the unmet prerequisites

Primary Research: The Brainy Insights interacts with leading companies and experts of the concerned domain to develop the analyst team’s market understanding and expertise. It improves and substantiates every single data presented in the market reports. Primary research mainly involves in telephonic interviews, E-mail interactions and face-to-face interviews with the raw material providers, manufacturers/producers, distributors, & independent consultants. The interviews that we conduct provides valuable data on market size and industry growth trends prevailing in the market. Our organization also conducts surveys with the various industry experts in order to gain overall insights of the industry/market. For instance, in healthcare industry we conduct surveys with the pharmacists, doctors, surgeons and nurses in order to gain insights and key information of a medical product/device/equipment which the customers are going to usage. Surveys are conducted in the form of questionnaire designed by our own analyst team. Surveys plays an important role in primary research because surveys helps us to identify the key target audiences of the market. Additionally, surveys helps to identify the key target audience engaged with the market. Our survey team conducts the survey by targeting the key audience, thus gaining insights from them. Based on the perspectives of the customers, this information is utilized to formulate market strategies. Moreover, market surveys helps us to understand the current competitive situation of the industry. To be precise, our survey process typically involve with the 360 analysis of the market. This analytical process begins by identifying the prospective customers for a product or service related to the market/industry to obtain data on how a product/service could fit into customers’ lives.

Secondary Research: The secondary data sources includes information published by the on-profit organizations such as World bank, WHO, company fillings, investor presentations, annual reports, national government documents, statistical databases, blogs, articles, white papers and others. From the annual report, we analyse a company’s revenue to understand the key segment and market share of that organization in a particular region. We analyse the company websites and adopt the product mapping technique which is important for deriving the segment revenue. In the product mapping method, we select and categorize the products offered by the companies catering to domain specific market, deduce the product revenue for each of the companies so as to get overall estimation of the market size. We also source data and analyses trends based on information received from supply side and demand side intermediaries in the value chain. The supply side denotes the data gathered from supplier, distributor, wholesaler and the demand side illustrates the data gathered from the end customers for respective market domain.

The supply side for a domain specific market is analysed by:

  • Estimating and projecting penetration rates through analysing product attributes, availability of internal and external substitutes, followed by pricing analysis of the product.
  • Experiential assessment of year-on-year sales of the product by conducting interviews.

The demand side for the market is estimated through:

  • Evaluating the penetration level and usage rates of the product.
  • Referring to the historical data to determine the growth rate and evaluate the industry trends

In-house Library: Apart from these third-party sources, we have our in-house library of qualitative and quantitative information. Our in-house database includes market data for various industry and domains. These data are updated on regular basis as per the changing market scenario. Our library includes, historic databases, internal audit reports and archives.

Sometimes there are instances where there is no metadata or raw data available for any domain specific market. For those cases, we use our expertise to forecast and estimate the market size in order to generate comprehensive data sets. Our analyst team adopt a robust research technique in order to produce the estimates:

  • Applying demographic along with psychographic segmentation for market evaluation
  • Determining the Micro and Macro-economic indicators for each region 
  • Examining the industry indicators prevailing in the market. 

Data Synthesis: This stage involves the analysis & mapping of all the information obtained from the previous step. It also involves in scrutinizing the data for any discrepancy observed while data gathering related to the market. The data is collected with consideration to the heterogeneity of sources. Robust scientific techniques are in place for synthesizing disparate data sets and provide the essential contextual information that can orient market strategies. The Brainy Insights has extensive experience in data synthesis where the data passes through various stages:

  • Data Screening: Data screening is the process of scrutinising data/information collected from primary research for errors and amending those collected data before data integration method. The screening involves in examining raw data, identifying errors and dealing with missing data. The purpose of the data screening is to ensure data is correctly entered or not. The Brainy Insights employs objective and systematic data screening grades involving repeated cycles of quality checks, screening and suspect analysis.
  • Data Integration: Integrating multiple data streams is necessary to produce research studies that provide in-depth picture to the clients. These data streams come from multiple research studies and our in house database. After screening of the data, our analysts conduct creative integration of data sets, optimizing connections between integrated surveys and syndicated data sources. There are mainly 2 research approaches that we follow in order to integrate our data; top down approach and bottom up approach.

Market Deduction & Formulation: The final stage comprises of assigning data points at appropriate market spaces so as to deduce feasible conclusions. Analyst perspective & subject matter expert based holistic form of market sizing coupled with industry analysis also plays a crucial role in this stage.

This stage involves in finalization of the market size and numbers that we have collected from data integration step. With data interpolation, it is made sure that there is no gap in the market data. Successful trend analysis is done by our analysts using extrapolation techniques, which provide the best possible forecasts for the market.

Data Validation & Market Feedback: Validation is the most important step in the process. Validation & re-validation via an intricately designed process helps us finalize data-points to be used for final calculations.

The Brainy Insights interacts with leading companies and experts of the concerned domain to develop the analyst team’s market understanding and expertise. It improves and substantiates every single data presented in the market reports. The data validation interview and discussion panels are typically composed of the most experienced industry members. The participants include, however, are not limited to:

  • CXOs and VPs of leading companies’ specific to sector
  • Purchasing managers, technical personnel, end-users
  • Key opinion leaders such as investment bankers, and industry consultants

Moreover, we always validate our data and findings through primary respondents from all the major regions we are working on.

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