Lead Smelting and Refining Market

Lead Smelting and Refining Market Size by Furnace (Blast, Reverberatory and Rotary), Method (Solvent Extraction, Pyrometallurgical and Ion Exchange), Regions, Global Industry Analysis, Share, Growth, Trends, and Forecast 2023 to 2032

Base Year: 2023 Historical Data: 2020-22
  • Report ID: TBI-14113
  • Published Date: Feb, 2024
  • Pages: 236
  • Category: Chemicals & Materials
  • Format: PDF
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The global lead smelting and refining market was valued at USD 22.99 Billion in 2023 and growing at a CAGR of 4.50% from 2023 to 2032. The market is expected to reach USD 35.70 Billion by 2033. China is responsible for most of the base metals. Lead is used in the making of lead batteries largely for power vehicles. These batteries are also applied in small-scale power storage or for large, grid-scale power systems. Based on one of the studies, the lead acid battery sector will be responsible for over 90% of US lead consumption in 2022. Lead smelting is the manufacturing process that creates lead. Once, there were many lead smelting organizations all across the US and other countries of the world. Lead is still needed for daily tasks, eventually driving the lead smelting and refining market.

Market Introduction:

It has been observed that the growing demand from the Indian and Chinese automotive sectors is one of the factors that eventually drives the market, especially in Asian countries. The complex interplay of economic, industrial and environmental factors drives the lead smelting and refining market. The key drivers are the battery manufacturing sector, especially lead acid batteries, which have applications in automobiles and renewable energy storage. Hence, the expansion in renewable sources, the growing automotive sector, and the construction sector are some factors that create the demand for refined lead. Also, the electronic sector depends on lead for soldering, and the growing adoption of EVs is fueling the market's growth. Moreover, government regulations and the adoption of cleaner processes in lead production influence the market. Also, global economic trends like the growing GDP and infrastructure development positively influence the lead products. There is a growing demand for automobiles, and there are initiatives by the government to boost the penetration of electric vehicles, especially in emerging economies. There is also an investment in R&D to improve the efficiency and cost-effectiveness of the lead smelting and refining procedures. Technological advancements, like advanced automation systems and robotics, help streamline operations and improve the productivity of the procedure. Other than the automotive sector, the industrial battery segment, which caters to data centres, the telecom sector, and financial institutions, is also fueling the growth of the market with an increase in digitalization all across the globe. The growing development in new battery technologies, especially for hybrid and battery electric vehicles, is replacing the internal combustion engine, and the conventional demand for lead acid batteries is also there. Growing penetration of vehicles and their production, expanding infrastructure and telecom networks like the 4G and 5G projects are eventually supporting the market growth.

Lead Smelting and Refining Market Size

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Recent Development
  • In December 2022: Nyrstar organization’s Port Pirie lead smelter has planned to ramp up production in Australia after the completion of the project to improve efficiency. It would be helpful as, based on many analysts, the lead consumption worldwide was around 13 million tons in 2022. It eventually helped the organization expand its market share in the lead smelting and refining market.

Market Dynamics:

Drivers

The implementation of stringent fuel economy and emission norms– Emissions of air pollutants are the most substantial environmental cause of premature death across the globe and lead to respiratory conditions, major healthcare costs and lost working days. Based on recent data, three air pollutants alone (NO2, PM 2.5,  and O3) are accountable for 400,000 premature deaths yearly in the EU, including some 70.000 directly linked to nitrogen dioxide (NO2). Urban transport is among the reasons for the breach of air pollution limits in many urban areas. In the last decades, the Commission has directed EU measures to progressively decrease emissions of air quality contaminants from road automobiles by enhancing the grade of fuels and setting increasingly stringent emission limitations for new vehicles. Thus, with the increasing norms, automotive manufacturers are also increasingly implementing intelligent start-stop systems in their ranges to reduce fuel emissions. It also drives the EVs growth. All of these factors are eventually driving the lead smelting and refining market.

Increase in investment by the companies for the autonomous car- Many automaker organizations, technology giants, and start-up specialist organizations have invested around USD 50 Billion in the last five years in developing autonomous automobiles and their technology. Approximately 70 per cent of the investment is made by the non-automotive sector. Public authorities see the huge prospect and the social and economic advantage it could provide. Many organizations have launched their R&D project to develop their autonomous vehicle technology. For instance, Nio, a Chinese EV maker, has relaunched the L4 self-driving technology R&D project, which is homegrown. Another study suggests that the automaker anticipated around 1 million robotaxis in 2020. WeRide was fully available to the public in November 2019. These factors eventually drive the lead smelting and refining market.

Restraints:

Environmental regulations – Environmental regulations and stringent compliance needs are restraining lead smelting and refining demand growth. Government and environmental agencies globally impose stringent regulations to mitigate the environmental and health consequences of lead use and its production.

Opportunities:

Growing need for electric vehicles across the globe– The deployment of electric cars has grown fast in the last ten years, as the world reserve of electric passenger cars reached over 5 million in 2018, an upsurge of 63% from 2017. In 2018, approximately 45% of the electric cars on the road were in China, with around 2.3 million units compared to 39% in 2017. Europe and the US accounted for around 24% and 22% of the global fleet, respectively. In comparison, Europe accounted for 24% of the global fleet, and the United States 22%. Lead acid batteries can be used for EVs, can be designed with high power, and are inexpensive. It is also recyclable, safe and reliable. Therefore, the increasing deployment of electric cars will likely provide new growth opportunities for the lead smelting and refining market in the upcoming years.

Regional segmentation analysis:

The regions analyzed for the market include North America, Europe, South America, Asia Pacific, the Middle East, and Africa. Asia Pacific emerged as the largest market for the global lead smelting and refining market, with a 58.34 % share of the market revenue in 2023. This market share is attributed to the growing use of EVs in China. China is considered one of the leaders in the EV world and has expanded its global share from lower than 30% in 2019 to more than 41% in 2022. It has become the largest EV production base, with around 7.1 million units making around 70% of the global units made in China for 2022. In China, the sales of EVs have increased from 16% of domestic cars in 2021 to around 29% or 6.9 million vehicles in 2022. Currently, passengers have become more popular than commercial vehicles, accounting for around 95% of EVs. Also, the commercial vehicle sector is looking for the adoption of EVs, and in China, more than 30 cities are planning to completely electrify the public transit systems by 2028.

Asia Pacific Region Lead Smelting and Refining Market Share in 2023 - 59.34%

 

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Furnace Segment Analysis

The furnace segment is divided into blast, reverberatory and rotary. The blast segment dominated the market, with a market share of around 62.11% in 2023. This high market share is attributed to the fact that Lead is generally smelted in the blast furnace. The melting leads to many layers formation in the furnace. Coke has its application for melting and decreasing Lead. The limestones react with the impurities and float on the top.

Method Segment Analysis

The method segment is divided into solvent extraction, pyrometallurgical and ion exchange. The pyrometallurgical segment dominated the market, with a market share of around 39.85% in 2023. This significant market share is attributed to several advantages it offers, like processing large volumes of ores and producing high-quality metals useful for many industrial applications. It provides high metal recovery rates.

Some of the Key Market Players:
  • La Oroya
  • Belledune
  • Chanderiya Smelter
  • Hayden Smelter
  • Broken Hill
  • KCM
  • Red Dog mine
  • Teck Trail Operations
  • Doe Run Resources Corporation
  • Kitwe
  • Rönnskär
  • Bergsöe lead smelter
  • Tara Mine
  • Mount Isa Mines
  • Nyrstar

Report Description: 

Attribute Description
Market Size Revenue (USD Billion)
Market size value in 2023 USD 22.99 Billion
Market size value in 2033 USD 35.70 Billion
CAGR (2024 to 2033) 4.50%
Historical data 2020-2022
Base Year 2023
Forecast 2024-2033
Region The regions analyzed for the market are Asia Pacific, Europe, South America, North America, and Middle East & Africa. Furthermore, the regions are further analyzed at the country level.
Segments Furnace and Method

Frequesntly Asked Questions

Asia Pacific region emerged as the largest market for the lead smelting and refining.

The market's growth will be influenced by increase in investment by the companies for the autonomous car.

Growing need for electric vehicles across the globe will provide huge opportunities to the market.

Key players are La Oroya, Belledune, Chanderiya Smelter, Hayden Smelter, Broken Hill, KCM, Red Dog mine, Teck Trail Operations, Doe Run Resources Corporation, Kitwe, Rönnskär, Bergsöe lead smelter, Tara Mine, Mount Isa Mines and Nyrstar among others.

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This study forecasts revenue at global, regional, and country levels from 2020 to 2033. The Brainy Insights has segmented the global lead smelting and refining market based on below mentioned segments:

Global Lead Smelting and Refining Market by Furnace:

  • Blast
  • Reverberatory
  • Rotary

Global Lead Smelting and Refining Market by Method:

  • Solvent Extraction
  • Pyrometallurgical
  • Ion Exchange

Global Lead Smelting and Refining by Region:

  • North America
    • U.S.
    • Canada
    • Mexico
  • Europe
    • Germany
    • France
    • U.K.
    • Italy
    • Spain
  • Asia-Pacific
    • Japan
    • China
    • India
  • South America
    • Brazil
  • Middle East and Africa  
    • UAE
    • South Africa

Methodology

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Our research reports feature both; quantitative and qualitative aspects for any market. Qualitative information for any market research process are fundamental because they reveal the customer needs and wants, usage and consumption for any product/service related to a specific industry. This in turn aids the marketers/investors in knowing certain perceptions of the customers. Qualitative research can enlighten about the different product concepts and designs along with unique service offering that in turn, helps define marketing problems and generate opportunities. On the other hand, quantitative research engages with the data collection process through interviews, e-mail interactions, surveys and pilot studies. Quantitative aspects for the market research are useful to validate the hypotheses generated during qualitative research method, explore empirical patterns in the data with the help of statistical tools, and finally make the market estimations.

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Our research methodology encompasses an idyllic combination of primary and secondary initiatives. Key phases involved in this process are listed below:

MARKET RESEARCH PROCESS

Data Procurement:

The phase involves the gathering and collecting of market data and its related information with the help of different sources & research procedures.

The data procurement stage involves in data gathering and collecting through various data sources.

This stage involves in extensive research. These data sources includes:

Purchased Database: Purchased databases play a crucial role in estimating the market sizes irrespective of the domain. Our purchased database includes:

  • The organizational databases such as D&B Hoovers, and Bloomberg that helps us to identify the competitive scenario of the key market players/organizations along with the financial information.
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Primary Research: The Brainy Insights interacts with leading companies and experts of the concerned domain to develop the analyst team’s market understanding and expertise. It improves and substantiates every single data presented in the market reports. Primary research mainly involves in telephonic interviews, E-mail interactions and face-to-face interviews with the raw material providers, manufacturers/producers, distributors, & independent consultants. The interviews that we conduct provides valuable data on market size and industry growth trends prevailing in the market. Our organization also conducts surveys with the various industry experts in order to gain overall insights of the industry/market. For instance, in healthcare industry we conduct surveys with the pharmacists, doctors, surgeons and nurses in order to gain insights and key information of a medical product/device/equipment which the customers are going to usage. Surveys are conducted in the form of questionnaire designed by our own analyst team. Surveys plays an important role in primary research because surveys helps us to identify the key target audiences of the market. Additionally, surveys helps to identify the key target audience engaged with the market. Our survey team conducts the survey by targeting the key audience, thus gaining insights from them. Based on the perspectives of the customers, this information is utilized to formulate market strategies. Moreover, market surveys helps us to understand the current competitive situation of the industry. To be precise, our survey process typically involve with the 360 analysis of the market. This analytical process begins by identifying the prospective customers for a product or service related to the market/industry to obtain data on how a product/service could fit into customers’ lives.

Secondary Research: The secondary data sources includes information published by the on-profit organizations such as World bank, WHO, company fillings, investor presentations, annual reports, national government documents, statistical databases, blogs, articles, white papers and others. From the annual report, we analyse a company’s revenue to understand the key segment and market share of that organization in a particular region. We analyse the company websites and adopt the product mapping technique which is important for deriving the segment revenue. In the product mapping method, we select and categorize the products offered by the companies catering to domain specific market, deduce the product revenue for each of the companies so as to get overall estimation of the market size. We also source data and analyses trends based on information received from supply side and demand side intermediaries in the value chain. The supply side denotes the data gathered from supplier, distributor, wholesaler and the demand side illustrates the data gathered from the end customers for respective market domain.

The supply side for a domain specific market is analysed by:

  • Estimating and projecting penetration rates through analysing product attributes, availability of internal and external substitutes, followed by pricing analysis of the product.
  • Experiential assessment of year-on-year sales of the product by conducting interviews.

The demand side for the market is estimated through:

  • Evaluating the penetration level and usage rates of the product.
  • Referring to the historical data to determine the growth rate and evaluate the industry trends

In-house Library: Apart from these third-party sources, we have our in-house library of qualitative and quantitative information. Our in-house database includes market data for various industry and domains. These data are updated on regular basis as per the changing market scenario. Our library includes, historic databases, internal audit reports and archives.

Sometimes there are instances where there is no metadata or raw data available for any domain specific market. For those cases, we use our expertise to forecast and estimate the market size in order to generate comprehensive data sets. Our analyst team adopt a robust research technique in order to produce the estimates:

  • Applying demographic along with psychographic segmentation for market evaluation
  • Determining the Micro and Macro-economic indicators for each region 
  • Examining the industry indicators prevailing in the market. 

Data Synthesis: This stage involves the analysis & mapping of all the information obtained from the previous step. It also involves in scrutinizing the data for any discrepancy observed while data gathering related to the market. The data is collected with consideration to the heterogeneity of sources. Robust scientific techniques are in place for synthesizing disparate data sets and provide the essential contextual information that can orient market strategies. The Brainy Insights has extensive experience in data synthesis where the data passes through various stages:

  • Data Screening: Data screening is the process of scrutinising data/information collected from primary research for errors and amending those collected data before data integration method. The screening involves in examining raw data, identifying errors and dealing with missing data. The purpose of the data screening is to ensure data is correctly entered or not. The Brainy Insights employs objective and systematic data screening grades involving repeated cycles of quality checks, screening and suspect analysis.
  • Data Integration: Integrating multiple data streams is necessary to produce research studies that provide in-depth picture to the clients. These data streams come from multiple research studies and our in house database. After screening of the data, our analysts conduct creative integration of data sets, optimizing connections between integrated surveys and syndicated data sources. There are mainly 2 research approaches that we follow in order to integrate our data; top down approach and bottom up approach.

Market Deduction & Formulation: The final stage comprises of assigning data points at appropriate market spaces so as to deduce feasible conclusions. Analyst perspective & subject matter expert based holistic form of market sizing coupled with industry analysis also plays a crucial role in this stage.

This stage involves in finalization of the market size and numbers that we have collected from data integration step. With data interpolation, it is made sure that there is no gap in the market data. Successful trend analysis is done by our analysts using extrapolation techniques, which provide the best possible forecasts for the market.

Data Validation & Market Feedback: Validation is the most important step in the process. Validation & re-validation via an intricately designed process helps us finalize data-points to be used for final calculations.

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  • CXOs and VPs of leading companies’ specific to sector
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Moreover, we always validate our data and findings through primary respondents from all the major regions we are working on.

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