Flat Steel Market

Flat Steel Market Size by Type (Hot Rolled Coil (HRC), Cold Rolled Coil (CRC), Sheets, and Others), Application (Construction, Automotive & Transportation, Mechanical Equipment, and Others), Regions, Global Industry Analysis, Share, Growth, Trends, and Forecast 2023 to 2032

Base Year: 2022 Historical Data: 2019-21
  • Report ID: TBI-13943
  • Published Date: Jan, 2024
  • Pages: 237
  • Category: Chemicals & Materials
  • Format: PDF
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The global flat steel market was valued at USD 500 billion in 2022 and grew at a CAGR of 6% from 2023 to 2032. The market is expected to reach USD 895.42 billion by 2032. The growing infrastructural development will drive the growth of the global flat steel market.

Market Introduction:

Flat steel refers to steel products that are manufactured in the form of flat sheets or plates. The primary components of flat steel are iron, with small amounts of carbon and other alloying elements to enhance properties. The manufacturing process involves melting iron ore, casting it into slabs, and then subjecting it to hot or cold rolling processes. The main types include hot-rolled, cold-rolled, and coated steel. Flat steel's versatility and mechanical properties make it indispensable across various industries. In construction, it is used for structural components like beams and roofing. The automotive sector employs flat steel in body panels and structural elements, while household appliances, shipbuilding, and infrastructure projects also rely on its applications. Key benefits of flat steel include its strength, durability, and recyclability. Coated variants offer enhanced corrosion resistance, contributing to the longevity of structures and products. Additionally, the recyclability of steel aligns with sustainability goals, reducing environmental impact.

Flat Steel Market Size

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Recent Development
  • By December 2025, Tata Steel hopes to have finished expanding its Kalinganagar project. With an expenditure of Rs 23,500 crore, the business started the second phase of its Kalinganagar project expansion in Odisha in November 2018 to increase production capacity from 3 MTPA to 8 MTPA. According to him, the project entails expanding the capacity of raw materials and building upstream and midstream facilities, infrastructure, and downstream facilities, which include a cold rolling mill complex. The new blast furnace being erected is the largest in India, with an inner volume of 5,870 cubic metres (cum).

Market Dynamics:

Drivers

The increasing infrastructural development – global urbanization, population growth, and government infrastructure investment- are driving the building and construction sector. Flat steel is integral to residential and commercial construction. Additionally, the automotive industry is a major consumer of flat steel, utilizing it in vehicle manufacturing for body panels, chassis components, and structural parts. The demand for automobiles is also increasing, given the increasing disposable income and growing product choices in the market. The growth of the construction and automotive industries will bode well for the global flat steel market and drive its growth during the forecast period.

Restraints:

Drawbacks of flat steel limit its application flat steel is susceptible to corrosion, and this can shorten its lifespan, requiring additional protective measures and potentially reducing its demand and popularity in industries where durability is crucial. The weight of flat steel may hinder its adoption in applications prioritizing lightweight materials as they promote sustainability. The environmental impact of steel production, involving substantial energy consumption and carbon emissions, may lead to a decline in demand as industries increasingly prioritize sustainable materials. These drawbacks and limitations may hamper the market’s growth during the forecast period.

Presence of alternatives

Alternatives like aluminium, composites, and advanced alloys challenge the market’s growth. Lightweight alternatives are gaining traction in weight-sensitive industries like aerospace and automotive, posing a challenge for flat steel due to its higher density. Advances in materials science lead to the development of alloys with superior properties, potentially shifting demand away from flat steel. Industries valuing intricate designs and aesthetic preferences may opt for materials offering greater formability than flat steel. The accessibility, availability and affordability of these materials will challenge the market for flat steel during the forecast period.

Opportunities:

Innovation and technological advancements Technological advancements positively contribute to the demand for flat steel through enhanced manufacturing processes, alloy development, and coating technologies. Advanced steel production techniques, precision manufacturing, and automation improve the efficiency and quality of flat steel, making it more appealing for diverse applications. The development of high-strength and lightweight steel alloys supports fuel-efficient vehicle design in the automotive industry. Innovations in coating technologies, such as galvanization, extend the lifespan of flat steel, particularly in corrosive environments. Recycling technologies and digitalization play key roles in sustainability and process optimization, further promoting the environmental appeal of flat steel. Technological progress and innovation make flat steel more resilient, environmentally friendly, and adaptable, increasing its utilization in various industries.

  • Tata Steel's Automotive Flat Steel products now bear the GreenPro Ecolabelling Standard accreditation, a major step towards enhancing the company's environmental credentials. The GreenPro ecolabel, created by the Confederation of Indian Industries (CII) Green Business Centre, evaluates "how green a product is" using a thorough framework, paving the road for attaining environmental performance excellence. In order to produce quantifiable environmental benefits, the company's automotive flat steel products have undergone end-to-end review at every stage of their product lifecycle. This award emphasises the company's dedication to environmentally friendly manufacturing methods and its role in the automobile industry's shift to sustainable practices.
Regional segmentation analysis:

The regions analyzed for the market include North America, Europe, South America, Asia Pacific, the Middle East, and Africa. North America emerged as the most significant global flat steel market, with a 39% market revenue share in 2022.

Construction and infrastructure development, propelled by urbanization and population growth, contribute significantly to the demand for flat steel. The region's prominent automotive industry relies on flat steel for vehicle manufacturing, and the active oil and gas sector utilizes it in pipelines and infrastructure. Manufacturing, industrial applications, and renewable energy projects also generate high demand. The material's adaptability, strength, and role in diverse sectors contribute to its sustained demand in North America. 

North America Region Flat Steel Market Share in 2022 - 39%

 

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  • A definitive agreement was reached between United States Steel Corporation, a major steel producer with competitive advantages in low-cost iron ore, mini mill steelmaking, and finishing capabilities, and Nippon Steel Corporation, the largest steelmaker in Japan and among the world's top steel manufacturers, under which NSC will acquire U. S. Steel. This agreement combined NSC and US Steel's technologies to drive innovation and supply global consumers with high-quality steel products like electrical steel and automobile flat steel. The combination of US Steel and NSC's cutting-edge manufacturing technology and expertise will drive the transaction's synergies, particularly in energy conservation, recycling, and cost-effective operations.
Type Segment Analysis

The type segment is divided into hot rolled coil (HRC), cold rolled coil (CRC), sheets, and others. The hot rolled coil (HRC) segment dominated the market, with a market share of around 44% in 2022. Hot-rolled coiled flat steel is produced through the hot rolling process, wherein steel is heated and passed through rollers to shape it into coils. HRC flat steel exhibits high strength, making it suitable for various applications. It is used in the construction and automotive industry. It is also used in the oil, gas, and manufacturing sectors. It offers cost-effective production, high strength, and versatility, making it valuable for market players.

Application Segment Analysis

The application segment is divided into construction, automotive and transportation, mechanical equipment, and others. The construction segment dominated the market, with a market share of around 45% in 2022. Flat steel is extensively used in construction for its high strength, versatility, and cost-effectiveness. It is a primary material for structural components such as beams, columns, and plates, ensuring stability and supporting heavy loads in buildings and infrastructure. Additionally, flat steel is crucial for reinforcing concrete structures, including foundations, slabs, and walls. It offers durability, ease of fabrication, and cost-efficiency. The material's versatility allows for efficient shaping and fabrication, streamlining construction processes.

Some of the Key Market Players:
  • ThyssenKrupp AG
  • Tata Steel Limited
  • POSCO
  • Outokumpu
  • NUCOR
  • NIPPON STEEL CORPORATION
  • JFE Steel Corporation
  • HBIS Group
  • Baosteel Group
  • ArcelorMittal

Report Description:

Attribute Description
Market Size Revenue (USD Billion)
Market size value in 2022 USD 500 Billion
Market size value in 2032 USD 895.42 Billion
CAGR (2023 to 2032) 6%
Historical data 2019-2021
Base Year 2022
Forecast 2023-2032
Region The regions analyzed for the market are Asia Pacific, Europe, South America, North America, and Middle East and Africa. Furthermore, the regions are further analyzed at the country level.
Segments Type and Application

Frequesntly Asked Questions

As per The Brainy Insights, the size of the global flat steel market was valued at USD 500 billion in 2022 to USD 895.42 billion by 2032.

Global flat steel market is growing at a CAGR of 6% during the forecast period 2023-2032.

The market's growth will be influenced by the increasing infrastructural development.

Drawbacks of flat steel limit its application could hamper the market growth.

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This study forecasts revenue at global, regional, and country levels from 2019 to 2032. The Brainy Insights has segmented the global flat steel market based on below mentioned segments:

Global Flat Steel Market by Type:

  • Hot Rolled Coil (HRC)
  • Cold Rolled Coil (CRC)
  • Sheets
  • Others

Global Flat Steel Market by Application:

  • Construction
  • Automotive & Transportation
  • Mechanical Equipment
  • Others

Global Flat Steel Market by Region:

  • North America
    • U.S.
    • Canada
    • Mexico
  • Europe
    • Germany
    • France
    • U.K.
    • Italy
    • Spain
  • Asia-Pacific
    • Japan
    • China
    • India
  • South America
    • Brazil
  • Middle East and Africa  
    • UAE
    • South Africa

Methodology

Research has its special purpose to undertake marketing efficiently. In this competitive scenario, businesses need information across all industry verticals; the information about customer wants, market demand, competition, industry trends, distribution channels etc. This information needs to be updated regularly because businesses operate in a dynamic environment. Our organization, The Brainy Insights incorporates scientific and systematic research procedures in order to get proper market insights and industry analysis for overall business success. The analysis consists of studying the market from a miniscule level wherein we implement statistical tools which helps us in examining the data with accuracy and precision. 

Our research reports feature both; quantitative and qualitative aspects for any market. Qualitative information for any market research process are fundamental because they reveal the customer needs and wants, usage and consumption for any product/service related to a specific industry. This in turn aids the marketers/investors in knowing certain perceptions of the customers. Qualitative research can enlighten about the different product concepts and designs along with unique service offering that in turn, helps define marketing problems and generate opportunities. On the other hand, quantitative research engages with the data collection process through interviews, e-mail interactions, surveys and pilot studies. Quantitative aspects for the market research are useful to validate the hypotheses generated during qualitative research method, explore empirical patterns in the data with the help of statistical tools, and finally make the market estimations.

The Brainy Insights offers comprehensive research and analysis, based on a wide assortment of factual insights gained through interviews with CXOs and global experts and secondary data from reliable sources. Our analysts and industry specialist assume vital roles in building up statistical tools and analysis models, which are used to analyse the data and arrive at accurate insights with exceedingly informative research discoveries. The data provided by our organization have proven precious to a diverse range of companies, facilitating them to address issues such as determining which products/services are the most appealing, whether or not customers use the product in the manner anticipated, the purchasing intentions of the market and many others.

Our research methodology encompasses an idyllic combination of primary and secondary initiatives. Key phases involved in this process are listed below:

MARKET RESEARCH PROCESS

Data Procurement:

The phase involves the gathering and collecting of market data and its related information with the help of different sources & research procedures.

The data procurement stage involves in data gathering and collecting through various data sources.

This stage involves in extensive research. These data sources includes:

Purchased Database: Purchased databases play a crucial role in estimating the market sizes irrespective of the domain. Our purchased database includes:

  • The organizational databases such as D&B Hoovers, and Bloomberg that helps us to identify the competitive scenario of the key market players/organizations along with the financial information.
  • Industry/Market databases such as Statista, and Factiva provides market/industry insights and deduce certain formulations. 
  • We also have contractual agreements with various reputed data providers and third party vendors who provide information which are not limited to:
    • Import & Export Data
    • Business Trade Information
    • Usage rates of a particular product/service on certain demographics mainly focusing on the unmet prerequisites

Primary Research: The Brainy Insights interacts with leading companies and experts of the concerned domain to develop the analyst team’s market understanding and expertise. It improves and substantiates every single data presented in the market reports. Primary research mainly involves in telephonic interviews, E-mail interactions and face-to-face interviews with the raw material providers, manufacturers/producers, distributors, & independent consultants. The interviews that we conduct provides valuable data on market size and industry growth trends prevailing in the market. Our organization also conducts surveys with the various industry experts in order to gain overall insights of the industry/market. For instance, in healthcare industry we conduct surveys with the pharmacists, doctors, surgeons and nurses in order to gain insights and key information of a medical product/device/equipment which the customers are going to usage. Surveys are conducted in the form of questionnaire designed by our own analyst team. Surveys plays an important role in primary research because surveys helps us to identify the key target audiences of the market. Additionally, surveys helps to identify the key target audience engaged with the market. Our survey team conducts the survey by targeting the key audience, thus gaining insights from them. Based on the perspectives of the customers, this information is utilized to formulate market strategies. Moreover, market surveys helps us to understand the current competitive situation of the industry. To be precise, our survey process typically involve with the 360 analysis of the market. This analytical process begins by identifying the prospective customers for a product or service related to the market/industry to obtain data on how a product/service could fit into customers’ lives.

Secondary Research: The secondary data sources includes information published by the on-profit organizations such as World bank, WHO, company fillings, investor presentations, annual reports, national government documents, statistical databases, blogs, articles, white papers and others. From the annual report, we analyse a company’s revenue to understand the key segment and market share of that organization in a particular region. We analyse the company websites and adopt the product mapping technique which is important for deriving the segment revenue. In the product mapping method, we select and categorize the products offered by the companies catering to domain specific market, deduce the product revenue for each of the companies so as to get overall estimation of the market size. We also source data and analyses trends based on information received from supply side and demand side intermediaries in the value chain. The supply side denotes the data gathered from supplier, distributor, wholesaler and the demand side illustrates the data gathered from the end customers for respective market domain.

The supply side for a domain specific market is analysed by:

  • Estimating and projecting penetration rates through analysing product attributes, availability of internal and external substitutes, followed by pricing analysis of the product.
  • Experiential assessment of year-on-year sales of the product by conducting interviews.

The demand side for the market is estimated through:

  • Evaluating the penetration level and usage rates of the product.
  • Referring to the historical data to determine the growth rate and evaluate the industry trends

In-house Library: Apart from these third-party sources, we have our in-house library of qualitative and quantitative information. Our in-house database includes market data for various industry and domains. These data are updated on regular basis as per the changing market scenario. Our library includes, historic databases, internal audit reports and archives.

Sometimes there are instances where there is no metadata or raw data available for any domain specific market. For those cases, we use our expertise to forecast and estimate the market size in order to generate comprehensive data sets. Our analyst team adopt a robust research technique in order to produce the estimates:

  • Applying demographic along with psychographic segmentation for market evaluation
  • Determining the Micro and Macro-economic indicators for each region 
  • Examining the industry indicators prevailing in the market. 

Data Synthesis: This stage involves the analysis & mapping of all the information obtained from the previous step. It also involves in scrutinizing the data for any discrepancy observed while data gathering related to the market. The data is collected with consideration to the heterogeneity of sources. Robust scientific techniques are in place for synthesizing disparate data sets and provide the essential contextual information that can orient market strategies. The Brainy Insights has extensive experience in data synthesis where the data passes through various stages:

  • Data Screening: Data screening is the process of scrutinising data/information collected from primary research for errors and amending those collected data before data integration method. The screening involves in examining raw data, identifying errors and dealing with missing data. The purpose of the data screening is to ensure data is correctly entered or not. The Brainy Insights employs objective and systematic data screening grades involving repeated cycles of quality checks, screening and suspect analysis.
  • Data Integration: Integrating multiple data streams is necessary to produce research studies that provide in-depth picture to the clients. These data streams come from multiple research studies and our in house database. After screening of the data, our analysts conduct creative integration of data sets, optimizing connections between integrated surveys and syndicated data sources. There are mainly 2 research approaches that we follow in order to integrate our data; top down approach and bottom up approach.

Market Deduction & Formulation: The final stage comprises of assigning data points at appropriate market spaces so as to deduce feasible conclusions. Analyst perspective & subject matter expert based holistic form of market sizing coupled with industry analysis also plays a crucial role in this stage.

This stage involves in finalization of the market size and numbers that we have collected from data integration step. With data interpolation, it is made sure that there is no gap in the market data. Successful trend analysis is done by our analysts using extrapolation techniques, which provide the best possible forecasts for the market.

Data Validation & Market Feedback: Validation is the most important step in the process. Validation & re-validation via an intricately designed process helps us finalize data-points to be used for final calculations.

The Brainy Insights interacts with leading companies and experts of the concerned domain to develop the analyst team’s market understanding and expertise. It improves and substantiates every single data presented in the market reports. The data validation interview and discussion panels are typically composed of the most experienced industry members. The participants include, however, are not limited to:

  • CXOs and VPs of leading companies’ specific to sector
  • Purchasing managers, technical personnel, end-users
  • Key opinion leaders such as investment bankers, and industry consultants

Moreover, we always validate our data and findings through primary respondents from all the major regions we are working on.

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