Aseptic Processing Systems Market

Aseptic Processing Systems Market Size By Equipment (Aseptic Processing Equipment and Aseptic Packaging), By Application (Food & Beverages and Pharmaceuticals), Regions, Global Industry Analysis, Share, Growth, Trends, and Forecast 2024 to 2033

Base Year: 2023 Historical Data: 2020-22
  • Report ID: TBI-14410
  • Published Date: Jun, 2024
  • Pages: 239
  • Category: Consumer Goods
  • Format: PDF
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The global aseptic processing systems market was valued at USD 10.6 billion in 2023, growing at a CAGR of 5.6% from 2024 to 2033. The market is expected to reach USD 18.2 billion by 2033. The increasing food safety and rising demand for environmentally friendly packaging systems ins expected to drive the market’s growth during the forecast period.

Market Introduction:

In the aseptic process, the aseptic product is sealed under sterile circumstances and placed in a sterile package. It all started when pure filters were developed for the wine industry in 1914. However, until William McKinley Martin assisted in developing the Martin system in 1948, the machine's unreliability prevented it from being a commercial success. This device used fast heating in a tube heat exchanger to sterilise liquid food, which was then held and cooled. Superheated steam was used to sterilise the cans and lids. A sterile liquid composition was then poured into the sterilised containers. After that, the lid was sealed in an environment of hot steam. Hydrogen peroxide was used to sterilise polyethene surfaces in Europe and the US in the 1980s. For every 10,000 collections handled, the goal of heat treatment in sterility processing is to achieve commercial sterility of more than one non-sterile pack. The food is briefly heated to a high temperature using a high-temperature, short-time method in the aseptic process.

Aseptic Processing Systems Market Size

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Recent Development

In March 2022, The AESCULAP AiconTm Sterile Container System will be available from Aesculap, Inc. Features on the redesigned container will simplify procedures and lessen the likelihood of wet sets.

In April 2021, The soloPURETm flexible aseptic isolator, an affordable, closed-barrier system for sterile manufacturing, was developed by ILC Dover LP, a company that specialises in the creative design and manufacture of single-use flexible solutions for worldwide pharmaceutical and biopharmaceutical processing.

Market Dynamics:


Growing pharmaceutical industry- The pharmaceutical industry has undergone a prosperous development and expansion phase. The manufacturing of sterile biologics has consistently required aseptic processing techniques, which is why the market is expanding. In the pharmaceutical business, aseptic processing is ideal for creating sterile products since it minimises the possibility of contamination and guarantees effective infection control. The growing development of the biopharmaceutical industry and the increasing demand for improved drug delivery technologies are expected to drive the market’s growth during the forecast period.


High initial capital investment—Aseptic processing requires a significant financial investment from manufacturing facilities in the food and pharmaceutical industries to integrate into their current operations. Equipment, personnel training, and facility design specific to aseptic processing are required. These may increase the process's overall installation costs and limit market penetration. For SMEs, this financial load can be too much to handle. This is a result of their initially constrained financial resources and tiny budgets. This may also result in a slower pace of adoption of aseptic processing.

Regional segmentation analysis:

The regions analyzed for the market include North America, Europe, South America, Asia Pacific, the Middle East, and Africa. North America emerged as the largest global aseptic processing systems market, with a 37.8% market revenue share in 2023.

North America emerged as the largest market for Aseptic processing systems owing its increasing emphasis on biotechnology and pharmaceutical innovation. The United States is one of the main contributors to the North American Aseptic processing systems market. Regional market expansion has also been facilitated by the region's well-established healthcare system and the stringent regulations that oversee it.

North America Region Aseptic Processing Systems Market Share in 2023 - 37.8%

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Equipment Segment Analysis

The equipment segment is divided into aseptic processing equipment and aseptic packaging. The aseptic packaging segment dominated the market, with a market share of around 59% in 2023. Aseptic processing systems are widely used in aseptic packaging to ensure the products won't become contaminated during packaging or container filling.

Application Segment Analysis

The application segment is divided into food and beverages and pharmaceuticals. The pharmaceuticals segment dominated the market, with a market share of around 55% in 2023. Aseptic processing systems are widely used to increase the longevity and maintain sterility of pharmaceutical products, which is expected to increase their demand in the pharmaceutic industry during the forecast period.

Some of the Key Market Players:
  • Dickinson and Co

  • GEA Group
  • IMA Group
  • Robert Bosch GmbH
  • Sealed Air Corporation
  • SPX Flow, Inc.
  • Amcor Limited
  • DuPont de Nemours, Inc.
  • Greatview Aseptic Packaging Co., Ltd
  • JBT Corporation
  • Schott AG
  • Sig Combibloc Group AG
  • Tetra Laval International

Report Description:

Attribute Description
Market Size Revenue (USD Billion)
Market size value in 2023 USD 10.6 Billion
Market size value in 2033 USD 18.2 Billion
CAGR (2024 to 2033) 5.6%
Historical data 2020-2022
Base Year 2023
Forecast 2024-2033
Region The regions analyzed for the market are Asia Pacific, Europe, South America, North America, and Middle East & Africa. Furthermore, the regions are further analyzed at the country level.
Segments Equipment, Application

Frequesntly Asked Questions

As per The Brainy Insights, the size of the aseptic processing systems market was valued at USD 10.6 billion in 2023 to USD 18.2 billion by 2033.

The global aseptic processing systems market is growing at a CAGR of 5.6% during the forecast period 2024-2033.

North America emerged as the largest aseptic processing systems market.

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This study forecasts global, regional, and country revenue from 2020 to 2033. The Brainy Insights has segmented the global aseptic processing systems market based on the below-mentioned segments:

Global Aseptic Processing Systems Market By Equipment:

  • Aseptic Processing Equipment
  • Aseptic Packaging

Global Aseptic Processing Systems Market By Application:

  • Food & Beverages
  • Pharmaceuticals

Global Aseptic Processing Systems Market By Region:            

  • North America
    • U.S.
    • Canada
    • Mexico
  • Europe
    • Germany
    • France
    • U.K.
    • Italy
    • Spain
  • Asia-Pacific
    • Japan
    • China
    • India
  • South America
    • Brazil
  • Middle East and Africa  
    • UAE
    • South Africa


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